Construction approach

To construct the Victorian Renewable Energy Terminal, there are both landside and marine works to ensure the site meets its design objectives as a dedicated offshore wind assembly port for Victoria.

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Construction
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Approach

Construction

Landside works

  • Establishment of environmental protection controls and zones
  • The clearance of the Old Tyabb Reclamation Area (OTRA) site
  • Establishment of site offices, warehouses and carparks
  • Ground improvement works 
  • Installation of services
  • Laying of pavement

Marine works

  • Establishment of environmental protection controls and zones
  • Dredging
  • Reclamation
  • Ground improvement works 
  • Construction of the quay wall (the retaining structure)
  • Scour protection

Construction phasing

Mobilisation

  • Establishment of construction site
  • Clearance of the OTRA site, including native vegetation
  • Establishment of site offices, laydown areas and carparks

Landside works on the OTRA site

  • Ground improvement works
  • Delivery and placement of material to the OTRA
  • Delivery and placement of material to the reclaimed area
  • Installation of pavement and drainage systems
  • Construction of permanent port offices, warehouses and carparks

Dredging and reclamation

  • Installation of a silt curtain around the planned reclaimed area to help contain sedimentation during dredging
  • Dredging
  • Construction of revetment bunds or retaining walls
  • Dewatering
  • Ground improvement of reclaimed land

Marine works and quay wall construction

  • Quay wall construction
  • Scour protection
  • Re-instatement works and de-mobilisation

This construction phasing (program) is an early estimate. We will refine the program throughout the assessment and approvals process and keep you informed about the timing of activities as we have more details to share.

In addition, there will be utility installation upgrades to power to the Old Tyabb Reclamation Area and site investigation works, including geotechnical trials to help inform the team in preparing for construction.

Establishment of environmental protection controls and zones will take place prior to construction commencing on site.

Landside activity – Ground improvement works

Due to the heavy load demands of the offshore wind components, significant ground improvement works are needed to make the ground condition suitable. Operations at the Terminal require the storage and movement of large, heavy offshore wind components such as jacket foundations (up to 2,500 tonnes), monopiles (up to 1,800 tonnes) and nacelles (up to 700 tonnes).

This means that the ground conditions need to be able to withstand up to 30 tonnes per square metre at the Quay Apron and maintain a level ground surface for the movement of heavy vehicles.

Typical port terminal load bearing capacity
5 tonne m²
OSW terminal load bearing capacity (Quay Apron) - 30 tonne m²

Landside activity - Surcharge

Surcharge is the process of placing heavy material such as sand on the ground to consolidate the soil. The weight of the sand and gravity push down on the soil underneath to consolidate and strengthen the ground conditions.

Most of the surcharge material to be brought to the site would be granular and would likely be sourced from existing quarries in the Pakenham region. The number of trucks required to surcharge the OTRA site will be determined through the design process. A traffic study will be undertaken as part of the environmental assessment process.

The surcharge material would be left in place for up to 12 months to consolidate the ground. After consolidation, the surcharge material would be progressively repurposed for reclamation and the construction of the quay wall. All the surcharge material would be used on-site after the required consolidation has been achieved.

Landside activity – Pavement

The surface of the ground at the Terminal site is proposed to be capped with an unsealed granular pavement made up of gravel and crushed rock. Loading areas of the quay wall will be designed to withstand up to 30 tonnes per square meter to handle the heavy loads of cranes and components being loaded and unloaded from the vessels.

Pavement profile on OTRA
Pavement profile on new reclamation

Marine works - Quay wall construction

The quay wall will be constructed with a piled quay wall structure design approach. This could involve using large-diameter steel piles to create a continuous front wall, building a second wall behind the first wall, and then using connecting rods and concrete piles between the two walls to hold the front wall up.

Marine works – Berth pocket and scour protection

A berth pocket is the body water of water surrounding the quay wall that allows vessels to moor at all states of tide. Dredging is required ensure that all vessels can safely and efficiently move around the port waters.

Propulsion forces generated by vessels may cause erosion adjacent to the quay wall and the seabed which can affect the structural integrity of the quay. To protect against this, a stone bed will be created on the seabed to protect the quay wall and support the legs of jack up vessels when they lift themselves up at the Terminal.  Scour protection, in the form of a rock bed, would be installed in front of the quay wall and across the berth pocket to form a protective layer to prevent seabed erosion and damage to the quay wall caused by currents, vessel propellers and thrusters.

Construction footprint